Rollers for Wire Rod

Product Overview:

These rollers are specifically designed for the rolling production of bars and wire. The process involves shaping metal billets into the desired bar or wire profiles through a series of continuous rolling and compression operations. These rollers are engineered to withstand the demands of high-pressure rolling, ensuring the quality and dimensional precision of the final products.

Roller Types:

Hot Rolling Rollers

Cold Rolling Rollers

Roller Dimensions and Geometric Parameters:

Diameter: Customizable based on client requirements, typically ranging from 100mm to 400mm.

Number of Passes: Customizable based on the desired bar or wire profiles.

Groove Design: Utilizes advanced CAD technology for precise groove profiles to achieve accurate shaping.

Material and Heat Treatment:

Material: High-quality alloy steel or cast iron selected for high strength and wear resistance.

Heat Treatment: Advanced processes ensure roller hardness within the range of 55-65 HRC, enhancing wear resistance and durability.

Surface Treatment:

Polishing Treatment: Precise polishing for a smooth surface finish, reducing friction and improving wire quality.

Coating Options: Optional coatings such as nitriding for increased surface hardness and corrosion resistance.

Load Capacity and Wear Resistance:

Load Capacity: Designed to handle the demands of high-pressure rolling, ensuring consistent production quality.

Wear Resistance: Enhanced through the use of alloy materials and specialized surface treatments, extending the operational life of the rollers.

Temperature Control and Cooling System:

Temperature Control: Equipped with an advanced temperature monitoring system to maintain optimal rolling temperatures.

Cooling System: Efficient cooling system to regulate roller temperatures and ensure stability during the rolling process.

Installation and Maintenance Requirements:

Installation Guidelines: Detailed manual covering roller alignment, adjustment, and calibration procedures.

Maintenance Requirements: Clear maintenance schedule including lubrication, regular inspections, and replacement of wear-prone components.

Quality Control Standards:

Dimensional Control: Adherence to international standards to ensure roller dimensions meet client specifications.

Hardness Testing: Precise testing using specialized instruments to guarantee hardness within specified limits.

Surface Quality: Rigorous visual and instrumental inspections for surface defects, ensuring high-quality bar and wire production.

Accessories and Auxiliary Equipment:

Roller Stand: Providing a stable stand system to ensure roller stability during the rolling process.

Roller Adjustment System: Equipped with a convenient adjustment system to accommodate different production requirements.

This comprehensive specification is designed to provide users with detailed information for understanding and operating rollers in bar and wire production, ensuring efficient, precise, and stable manufacturing processes.

Runhao Machinery can also customize mill rollers for the production of Bar and Wire in other specifications. Please feel free to contact us for more information.